Zerstörungsfreie Analyse von Batterien und Brennstoffzellen
Mit der CT stellt das fem Kunden aus Industrie und Forschung eine Methode zur Verfügung, die eine zerstörungsfreie, dreidimensionale Erfassung und Charakterisierung beliebig komplexer Objekte aus allen Werkstoffklassen – Legierungen, Keramiken, Kunst- und Verbundwerkstoffe, biokompatible Werkstoffen sowie Baustoffe und Textilien – mit sämtlichen geometrischen und materialbezogenen Strukturen ermöglicht.
APPLICATION EXAMPLE: ELECTROCHEMICAL ENERGY SYSTEMS
Analysis of batteries (all cell formats, e.g. button cells, pouch cells, prismatic cells): Structure, contacting, deformations, impurities and causes of damage.
Characterisation of fuel cells: Geometry and distance measurements, material and failure analysis
Characterisation of components for batteries, fuel cells and electrolysis (e.g. electrodes, bipolar plates, gas diffusion layers)
Since 2010, we have been analysing a wide variety of objects, components and materials in our CT laboratory and dealing with a wide range of issues - quickly, precisely and reliably. Thanks to our extensive experience and our outstanding technology, we can provide you not only with measurement results, but also with real solutions to problems.
EXAMPLE PRICES FOR DIFFERENT MEASUREMENTS AND OBJECTS
2-D X-ray image Per component 20 €
Additive manufactured parts 30mm x 3mm x 2mm Resolution 16µm 37 €
Zn die-cast 60mm x 40mm x 10mm Resolution 40µm 37 €
Plastic plates soldered (Sn solder) 120mm x 80mm x 40mm Resolution 77µm 37 €
Plastic plates soldered (Sn solder) 120mm x 80mm x 40mm Resolution 30µm (4 Partial measurements) 367 €
Al Components 880mm x 350mm x 140mm Resolution 140µm (5 Partial measurements) 550 €
INDUSTRIAL APPLICATION
Non-destructive testing
Damage Analysis
Component testing, assembly inspection
Quality management
Metrology
Dimensional control, target/actual comparison
Shape detection, 3D wall thickness analysis
Reverse Engineering
SCIENTIFIC APPLICATION
Characterisation of different material classes
Density or particle distribution
Parameter optimisation using simulations
Changes of state
Computer-aided product development
TECHNISCHE DATEN
PHOENIX V|TOME|X L 450 (MICRO-CT)
PHOENIX NANOTOM M 180 (NANO-CT)
RÖNTGENRÖHRE / SPANNUNG
300 kV
180 kV
RÖNTGENRÖHRE / LEISTUNG
MAX. 500 W
MAX. 15 W
FLÄCHENDETEKTOR / AUFLÖSUNG
4 MEGAPIXEL
5 MEGAPIXEL
FLÄCHENDETEKTOR / GRAUSTUFENAUFLÖSUNG
16 BIT
14 BIT
FLÄCHENDETEKTOR / MESSBEREICHSERWEITERUNG
3-FACH
1,5-FACH
VOXELAUFLÖSUNG
< 2,0 µm
< 0,5 µm
MAXIMALE BAUTEILGRÖSSE / DURCHMESSER
800 mm
240 mm
MAXIMALE BAUTEILGRÖSSE / HÖHE
1000 mm
250 mm
MAXIMALE BAUTEILGRÖSSE / GEWICHT
100 kg
3 kg
MESSZEIT
je nach Größe und Material
je nach Größe und Material
3D-Röntgen-Computertomographie CT für industrielle, energietechnische und archäologische Anwendungen
Mit der CT stellt das fem Kunden aus Industrie und Forschung eine Methode zur Verfügung, die eine zerstörungsfreie, dreidimensionale Erfassung und Charakterisierung beliebig komplexer Objekte aus allen Werkstoffklassen – Legierungen, Keramiken, Kunst- und Verbundwerkstoffe, biokompatible Werkstoffen sowie Baustoffe und Textilien – mit sämtlichen geometrischen und materialbezogenen Strukturen ermöglicht.
EXAMPLE PRICES FOR DIFFERENT MEASUREMENTS AND OBJECTS
2-D X-ray image Per component 20 €
Additive manufactured parts 30mm x 3mm x 2mm Resolution 16µm 37 €
Zn die-cast 60mm x 40mm x 10mm Resolution 40µm 37 €
Plastic plates soldered (Sn solder) 120mm x 80mm x 40mm Resolution 77µm 37 €
Plastic plates soldered (Sn solder) 120mm x 80mm x 40mm Resolution 30µm (4 Partial measurements) 367 €
Al Components 880mm x 350mm x 140mm Resolution 140µm (5 Partial measurements) 550 €
Das Dienstleistungsangebot des fem richtet sich an alle Bereiche der metallverarbeitenden Industrie, z.B. Automobil- und Elektronikindustrie, Medizin-, Kunststoff – und Energietechnik, Luft- und Raumfahrt sowie Schmuck- und Uhrenindustrie. Das fem verfügt über zwei CT Systeme – phoenix v|tome|x L 450 (Micro-CT) und phoenix nanotom m 180 (Nano-CT) – für folgende industrielle und wissenschaftliche Anwendungen:
INDUSTRIAL APPLICATION
Non-destructive testing
Damage Analysis
Component testing, assembly inspection
Quality management
Metrology
Dimensional control, target/actual comparison
Shape detection, 3D wall thickness analysis
Reverse Engineering
SCIENTIFIC APPLICATION
Characterisation of different material classes
Density or particle distribution
Parameter optimisation using simulations
Changes of state
Computer-aided product development
Since 2010, we have been analysing a wide variety of objects, components and materials in our CT laboratory and dealing with a wide range of issues - quickly, precisely and reliably. Thanks to our extensive experience and our outstanding technology, we can provide you not only with measurement results, but also with real solutions to problems.
APPLICATION EXAMPLE: ELECTROCHEMICAL ENERGY SYSTEMS
Analysis of batteries (all cell formats, e.g. button cells, pouch cells, prismatic cells): Structure, contacting, deformations, impurities and causes of damage.
Characterisation of fuel cells: Geometry and distance measurements, material and failure analysis
Characterisation of components for batteries, fuel cells and electrolysis (e.g. electrodes, bipolar plates, gas diffusion layers)
APPLICATION EXAMPLE: ELECTROCHEMICAL ENERGY SYSTEMS
Non-destructive detection and characterisation of arbitrarily complex objects from all material classes with all geometric and material-related structures
Precise 3D representation of exposed objects or objects recovered in the block
High-resolution visualisations of objects without prior manual exposure
Highlights: Examination of the Early Celtic, splendidly furnished princess tomb from the Heuneburg and the approx. 40,000-year-old lion man from the Swabian Alb.